Service

IoT, OT & SCADA Security

Securing the assets that cannot be patched on your schedule: industrial control systems, medical equipment, field devices and building infrastructure.

Home Services IoT, OT & SCADA

  • ICS & SCADA
  • Medical devices
  • Field & branch
  • Building systems

In plain terms

Factories, hospitals and utilities run equipment that cannot be switched off, cannot be updated on your schedule, and would break if you scanned it. We secure those environments by watching the network silently rather than touching the equipment, and by controlling what each machine is allowed to talk to.

Operational technology breaks every assumption IT security is built on. You cannot reboot it, you cannot patch it this quarter, and the vendor voids the warranty if you touch it. Security has to be designed around those constraints, not in spite of them.

Why IT playbooks fail on OT

IT estateOT / IoT estate
Priority orderConfidentiality firstAvailability and safety first
Patch cycleWeeksYears, in a scheduled outage window, if at all
Asset lifetime3–5 years15–25 years
Agent supportAssumedRare, and often contractually prohibited
Failure costData lossPhysical consequence

An agent-first vendor will quote you a rollout that cannot legally be installed on half your plant. The work is passive discovery, network-level enforcement and compensating control.

What we do instead

Passive asset discovery

Mapping what is actually on the network by observing traffic, never by scanning. Active scanning has knocked over PLCs and infusion pumps in the field, and an unexpected probe on a safety system is an incident in its own right.

Protocol-aware monitoring

Detection built for Modbus, DNP3, BACnet, PROFINET and the proprietary protocols your vendors ship, so an anomalous setpoint change is visible as an anomalous setpoint change — not as unclassified TCP.

Segmentation as the primary control

Where the device cannot be secured, the network around it is. Cell-level segmentation, strict conduits between zones, and enforcement in the switch and router rather than on an endpoint that cannot host software.

Compensating controls for the unpatchable

A documented, defensible position for every device that cannot be remediated — what the risk is, what control offsets it, and what evidence supports that for an auditor.

Environments we build for

  • Industrial control and SCADA — utilities, water, manufacturing
  • Medical equipment and connected clinical devices
  • Branch routers and ruggedised field hardware
  • Building management, access control and surveillance
  • Satellite and remote telemetry systems

Sensor placement and the receive-only rule

Passive monitoring sensor placementSPAN from the IT/OT firewall and an optical TAP on the process switch feed an aggregation TAP and then a receive-only passive sensor.Enterprise switchIT / OT firewallSPANAggregation TAPPassive sensorprotocol decode, receive-onlyProcess switch (cell)optical TAPHARD RULEThe sensor's capture port is receive-only at the physical layer. It cannot injecttraffic into the process network even if the sensor itself is compromised.
Receive-only at the physical layer, not merely by configuration. On a process network that distinction is the whole safety argument.

Discovery on an OT network is passive without exception. An active scan has knocked over PLCs, infusion pumps and building controllers in documented field incidents. Our capture interfaces are receive-only at the physical layer — an optical TAP with no transmit fiber, or a SPAN port on a switch where the sensor's NIC has its transmit pair physically unconnected. Configuration can be changed by mistake; a missing transmitter cannot.

Protocol coverage

ProtocolTypical environmentWhat we decodeBuilt-in security
Modbus TCPManufacturing, waterFunction codes, register writes, coil forcingNone — no authentication at all
DNP3Electric, water utilitiesObject changes, control relay output, unsolicited responsesOptional (Secure Authentication v5), rarely enabled
BACnetBuilding managementProperty writes, priority array manipulationMinimal
PROFINETDiscrete manufacturingCyclic data, alarms, config changesNone in common profiles
EtherNet/IP (CIP)Rockwell estatesTag reads and writes, firmware uploadMinimal
IEC 61850SubstationsGOOSE, MMS, sampled valuesOptional, seldom deployed

The pattern is uniform: these protocols assume a physically protected network. That assumption is why segmentation, not endpoint hardening, is the primary control in OT.

Worked example — regional water utility, 14 sites

Starting position: SCADA supervisory network bridged to corporate at three sites for reporting convenience. No inventory. Engineering laptops moved physically between sites and plugged into both networks. One site still used a dial-up modem for out-of-hours vendor access.

  1. Weeks 1–4, passive discoveryTAPs at each site. Discovered 1,847 devices against an expected 1,100 — the gap was mostly building systems, cameras and three forgotten engineering workstations with domain credentials cached.
  2. Weeks 4–8, baselineA full production cycle observed, including a seasonal demand peak. Industrial traffic is highly repetitive, which makes the baseline genuinely tight — far more so than any IT network.
  3. Week 9, the finding that matteredThe dial-up modem was answering. It had been assumed decommissioned for six years. It was the first thing disconnected, and it cost nothing.
  4. Weeks 10–16, conduit designIT/OT boundary defined per site with a broker in a DMZ. Reporting traffic reversed from pull to push, so the corporate side never initiates a connection into the process network.
  5. Weeks 17–24, enforcementImplemented site by site during scheduled outages, with the operations team present and rollback rehearsed at each. Two sites required a second window when undocumented vendor traffic surfaced — which is why the observation phase exists and why we schedule contingency windows from the start.
  6. OngoingEngineering laptops issued as dedicated, hardened, single-network devices. The shared-laptop practice was the most likely bridge for a real intrusion and the hardest change to sell, because it made a technician's day slower.

The honest constraint list

What we could not fix at that utility

Roughly 240 controllers cannot be patched, will not be replaced within the decade, and speak unauthenticated protocols. No product changes that. What changed is that they now sit behind enforced conduits, are monitored for any deviation from a tight baseline, and each has a documented compensating control and named risk owner. That is the achievable outcome, and any vendor promising more is describing a different plant than the one you operate.

Scope your endpoint and network architecture

Bring us the estate you actually have — mixed OS fleets, ageing routers, unmanaged IoT — and we will tell you what can be unified under one agent and what needs custom work.

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